Areas subjected to high cyclic stress, pressure containment, or structural loading. These demand tight tolerances (Level 1 or Level 2).
Unlike standard text-based specifications, the core value of ASTM E155 lies in its visual catalog. It provides a standardized baseline for radiographic interpretation, allowing inspectors to compare actual production X-ray films (or digital radiographs) against certified examples of casting flaws. Key Applications
Place your production X-ray film (or digital radiograph) side-by-side with the PDF reference image on a calibrated NDT viewer. Match porosity type:
Note: While digital repacks and PDFs are excellent for training, preliminary reviews, and internal engineering discussions, final quality sign-offs must always legally reference the officially licensed, calibrated ASTM E155 reference radiographs to comply with Nadcap, ASNT, and ISO auditing standards. Engineering Impact: How Porosity Affects Performance astm e155 porosity levels pdf repack
Feathery or sponge-like appearances caused by the contraction of metal during solidification. Why Porosity Levels Matter
Similar to gas porosity but generally larger; these appear as smooth-edged dark spots.
The original ASTM E155 was designed for . However, with the shift to digital detector arrays (DDA) and computed radiography (CR), the standard has been updated to allow digital comparison, provided: Areas subjected to high cyclic stress, pressure containment,
Military specifications frequently cite ASTM E155 for castings used in vehicles, weapon systems, and support equipment. The standard’s universal acceptance ensures that suppliers worldwide can consistently meet quality requirements.
: Evaluation is typically done within a 2-by-2 inch (51 by 51 mm) unit area.
It acts as a master scale. Radiographers compare production X-ray films against these reference images to assign a standardized grade to any discovered flaws. Common Discontinuities Covered in ASTM E155 reorganized for clarity
Note: For levels 5-8, identifying individual defects becomes difficult due to the high density, requiring a general assessment of the affected area. Where to Find Official ASTM E155 Standards
This consolidates high‑resolution digitized versions of the porosity severity levels from ASTM E155, reorganized for clarity, rapid comparison, and NDT (non‑destructive testing) training.