BlodySlam.net

To find the root cause, technicians follow a standard "process of elimination":

The error is generally categorized into three areas: the motor/cable, the amplifier, or mechanical issues. Diagnose a Fanuc High Current Alarm in 10-Steps

The servo amplifier detected abnormally high current. This points to a short circuit in the motor, a damaged power cable, or a severe mechanical bind.

Replace the absolute or incremental encoder on the rear of the Z-axis motor. Replace the flexible Z-axis power track cable. Blown Internal Drive Transistor Replace or repair the FANUC Servo Amplifier Module (SVM). Seized Ballscrew or Linear Guides

: A short circuit to ground in the Z-axis motor windings or power cables (U, V, W leads) Faulty Servo Amplifier

Inspect the cable connectors for signs of green corrosion or liquid coolant ingress. Clean with electrical contact cleaner and dry thoroughly. 2. Verify Megohm Readings on the Motor Wires

Displays servo interface status bits.

Look at the bits (numbered 7 to 0 from left to right) for the Z-axis column. Critical Bits in Diagnostic 200:

This alarm is common on FANUC CNC systems (Series 0i, 15, 16, 18, 21, etc.). It typically indicates a between the commanded position and the actual feedback position for the Z-axis.

Local Communication Error. Points to a built-in pulse coder failure.